Building a simple crystal radio.
A crystal radio is the distilled essence of a radio.
It has very few parts, it needs no batteries or other power source,
and it can be built in a short time out of things you can find around the house.
The reason a crystal radio does not need any batteries is the amazing capabilities
of the human ear. The ear is extremely sensitive to very faint sounds.
The crystal radio uses only the energy of the radio waves sent by radio
transmitters. These radio transmitters send out enormous amounts of energy (tens
of thousands of watts). However, because they are usually far away, and we have
at most a few hundred feet of wire for an antenna, the amount of energy we
receive with the crystal radio is measured in billionths of a watt. The
human ear can detect sounds that are less than a millionth of even that.
We are going to launch right into this chapter by building a working
radio using parts that we buy at stores like Radio Shack or through
mail order. We will try to use common household objects when we can,
but our emphasis will be to quickly put together a radio that works.
Later we will learn more about radios by looking at even simpler
versions that might not work as well as our first radio, but can
show the important radio concepts more easily, because they have
fewer parts.
Then we will improve our radio, making it louder, making it receive
more stations, and making it look real nice.
Lastly, we will build each part of the radio from scratch, using
things we find around the house. This will take a lot longer than
our first radio, but it can be done by replacing store-bought parts
one at a time, so we always have a working radio.
Our first radio
For our first radio, we will need these parts:
- A sturdy plastic bottle.
I have used the plastic bottle that hydrogen peroxide comes in,
or the bottles that used to contain contact lens cleaner. They
are about three inches in diameter, and 5 to 7 inches long. Shampoo
bottles also work, but you will want to get the ones with thick
walls, rather than the thin flimsy ones. This will make it easier
to wind wire around them.
- About 50 feet of enamel coated magnet wire.
Most common gauges (wire diameters) will work, but thicker wire
is easier to work with, something like 22 gauge to 18 gauge. This
can be bought at Radio Shack (part number 278-1345),
or you can take apart an old transformer
or electric motor that is no longer needed. You can also use vinyl coated
wire such as Radio Shack part number 278-1217, which in some ways
is easier to use than enamel coated wire (it is easier to remove
the insulation).
- A Germanium diode.
Most stores that sell electronic parts have these. They are called
1N34A diodes (Radio Shack part number 276-1123). These are better
for our radio than the more common silicon diodes, which can be used
but will not produce the volume that Germanium diodes will.
We also carry it in our
catalog.
- A telephone handset.
You listen to this radio just like you listen to the phone.
If you have an old telephone sitting around, or can find one at a
garage sale, you are set. Or you can buy the handset cord (Radio
Shack part number 279-316) and borrow the handset from your home
phone (using it for the radio will not harm it).
- A set of alligator jumpers.
Radio Shack part number 278-1156, or you can find them anywhere
electronics parts are sold.
- About 50 to 100 feet of stranded insulated wire for an antenna.
This is actually optional, since you can use a TV antenna or FM
radio antenna by connecting our radio to one of the lead-in wires.
But it's fun to throw your own wire up over a tree or on top of a
house, and it makes the radio a little more portable.
Use a sharp object like a nail or an icepick to poke four holes in the side
of the bottle. Two holes will be about a half an inch apart near the top
of the bottle, and will be matched at the bottom of the bottle with two more
just like them. These holes will hold the wire in place.
Thread the wire through the two holes at the top of the bottle, and pull
about 8 inches of wire through the holes. If the holes are large and the
wire is loose, it is OK to loop the wire through the holes again, making
a little loop of wire that holds snuggly.
Now take the long end of the wire and start winding it neatly around the bottle.
When you have wound five windings on the bottle, stop and make a little loop
of wire that stands out from the bottle. Wrapping the wire around a nail or
a pencil makes this easy.
Continue winding another five turns, and another
little loop. Keep doing this until the bottle is completely wrapped in wire,
and you have reached the second set of holes at the bottom of the bottle.
Cut the wire so that at least 8 inches remains, and thread this
remaining wire through the two holes like we did at the top of the bottle.
The bottle should now look like this:
Now we remove the insulation from the tips of the wire, and from the small
loops we made every 5 turns (these loops are called 'taps'). If you are using
enameled wire, you can use sandpaper to remove the insulation. You can also
use a strong paint remover on a small cloth,
although this can be messy and smelly. Don't remove the insulation from the
bulk of the coil, just from the wire ends and the small loops.
If you are using vinyl coated wire, the insulation comes off easily with a
sharp knife.
Next we attach the Germanium diode to the wire at the bottom of the bottle.
It is best to solder this connection, although you can also just twist the
wires together and tape them, or you can use aligator jumpers (Radio Shack
part number 278-1156) if you are really in a hurry.
Cut one end off of the handset cord to remove one of the modular telephone
connectors. There will be four wires inside. If you are lucky, they will
be color coded, and we will use the yellow and black wires. If you are
not lucky, the wires will be all one color, or one will be
red and the others will be white. To find the right wires, first strip off
the insulation from the last half inch of each wire. Then take a battery
such as a C, D, or AA cell, and touch the wires to the battery terminals
(one wire to plus and another to minus) until you hear a clicking sound
in the handset earphone. When you hear the click, the two wires touching
the battery are the two that go to the earphone, and these are the ones
we want.
The 'wires' in the handset cord are usually fragile copper foil wrapped
around some plastic threads. This foil breaks easily, sometimes invisibly,
while the plastic threads hold the parts together making it look like there
is still a connection. I recommend carefully soldering the handset wires
to some sturdier wire, then taping the connection so nothing pulls hard
on the copper foil.
Attach one handset wire to the free end of the Germanium diode.
Solder it if you can.
Attach the other wire to the wire from the top of the bottle.
Soldering this connection is a good idea, but it is not necessary.
Now clip an alligator jumper to the antenna.
Clip the other end to one of the taps on the coil.
Clip another alligator lead to the wire coming from the top of the bottle.
This is our 'ground' wire, and should be connected to a cold water pipe
or some other metal object or wire that has a good connection to the earth.
At this point, if all went well, you should be able to hear radio stations
in the telephone handset. To select different stations, clip the alligator
jumper to different taps on the coil. In some places, you will hear two or
more stations at once. The longer the antenna is, the louder the signal
will be. Also, the higher you can get the antenna the better.
Now that your radio works, you can make it look better and be sturdier
by mounting it on a board or in a wooden box. Machine screws can be
stuck into holes drilled in the wood to act at places to attach the
wires instead of soldering them. A radio finished this way looks like
the following photo. Note the nice little touch of using brass drawer
pulls on the machine screws to hold the wire.
For more information on radio, see the
Recommended Reading
section.
Order radio parts and kits
here.
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